CML Europe mixes raw materials with RAVAS 2100 EXi pallet trucks
CML Europe produces chemical raw materials in small quantities for pharmaceutical companies. Mixing and dosing is done with an explosion-proof hand pallet truck with a weighing system: the RAVAS 2100 EXi.
The challenge
Explosion-proof and accurate dosing
CML Europe in Weert (NL) specializes in the production of chemical raw materials for the pharmaceutical industry. The company works with strict safety standards and must work with extreme precision when mixing raw materials.
In CML Europe's production environment, the accurate dosing of raw materials is essential, especially since the company operates in an ATEX zone, where there is a risk of explosion. Previously, the raw materials had to be taken to a separate weighing area, which not only took extra time and effort, but also increased the risk of contamination or waste. In addition, employees had to move heavy loads, which affected the ergonomics and efficiency of the process.
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The solution
Efficient weighing without risk
To make the process more efficient and safer, CML Europe chose the RAVAS 2100 EXi, an explosion-proof pallet truck with integrated weighing function. The RAVAS 2100 EXi is ATEX-certified, which means it meets the strict safety standards for use in explosive environments. This is crucial for CML Europe, where even a small spark can have major consequences. Working with equipment designed specifically for these conditions minimizes the risk of incidents.
In addition, the pallet truck offers more flexibility than traditional platform scales. Whereas a fixed scale requires a fixed location, the RAVAS 2100 EXi can be easily moved to different workstations, providing more flexibility in the production environment. It also reduces the physical strain on employees, as raw materials need to be moved manually less frequently.
The weighing process
Weighing in an ATEX zone
CML Europe's reactor room is an ATEX zone. Weighing in this area goes as follows: a pallet with a barrel of raw material is picked up with a RAVAS 2100 EXi weighing hand pallet truck and driven into the reactor room. There, a vacuum pump is used to pump a quantity of raw material from the barrel into the reactor. If multiple raw materials are used, this process is repeated until the reactor contains the correct amount of the mixture. After filling the reactor, the vessel is driven back to the storage area and the reactor area is free of material and equipment.
To ensure the accuracy of the weighing and control equipment, CML Europe's measurement service performs a check every two weeks. The RAVAS 2100 EXi is part of this inspection, as accurate weighing of raw materials is essential for a reliable production process.
The benefits
Safety, efficiency and cost savings
Thanks to the RAVAS 2100 EXi, CML Europe has made significant improvements in the weighing process:
- Work more efficiently: Raw materials can now be weighed directly at the workplace without additional handling or waiting time.
- Cost savings: fewer transport movements and less need for separate weighing equipment save time and resources n.
- Improved ergonomics: Employees need to move fewer heavy loads, reducing physical strain.
- Optimum safety: The ATEX certification guarantees safe working in hazardous areas, minimizing risks.
Discover the RAVAS 2100 EXi
RAVAS 2100 EXi
An explosion-proof hand pallet truck specially designed for hazardous environments. ATEX certified and fitted with stainless steel fork shoes.
- Weighing capacity: 2,000 kg
- Scale part: 0.2 - 1 kg
- Optional: calibrated version class OIML III, completely stainless steel
RAVAS ProLine 2100 EXi
An explosion-proof, ATEX-certified hand pallet truck with extra high accuracy for hazardous environments.
- Weighing capacity: 2,000 kg
- Scale part: 0.1 - 0.5 kg
- Optional: calibrated version class OIML III, completely stainless steel